Implementation of Automation in Manufacturing |
Posted: January 13, 2022 |
Manufacturing Automation :Automation, in the manufacturing environment, is the use of machinery to automate systems or production processes. The end goal of implementing automation in manufacturing is to improve efficiency by either increasing production capacity or reducing costs, or both. Automation is known more for using machines to reduce work that needs more human effort and unsafe works performed by humans. It has become combined with electrical and mechanical systems that are programmed to perform many types of high risky processes. While automation may not be right for every manufacturer, most companies can find benefits in one of the following types of automation: Fixed, programmed, or flexible. Types of Automation : 1. Fixed Automation2. Programmable Automation3. Flexible AutomationFixed Automation :It is a system in which the series of operations is fixed by the equipment structure. The operations in the series are usually simple. It is the combination and coordination of many such processes into one piece of equipment that makes the system complex. The Main features of fixed automation are:
The economic justification for fixed automation is found in products with very high demand rates and volumes. The high initial cost of the equipment can be spread over a very large number of units, thus making the unit cost effective compared to alternative methods of production.
PROGRAMMABLE AUTOMATION In this the production equipment is designed with the capability to change the series of operations to serve different product configurations. The series of operation is controlled by a program, which is a set of instructions coded so that the system can read and decode them. New programs can be prepared and entered into the machines to produce new products. Some of the features that characterise programmable automation are:
Robotic production systems that are codeable are used in low and medium size production. The parts or products are typically made in batches. To produce each new batch of a different product, the system must be reprogrammed with the set of machine codes that correspond to the new product. The physical setup of the machine must also be changed over: Tools must be loaded, fixtures must be attached to the machine table and machine settings must be entered. This setup procedure takes time. In consequence, the typical cycle for a given product includes a period during which the setup and reprogramming takes place, followed by a period in which the batch is produced. Flexible AutomationFlexible automation is able to perform transformation automatically. This may limit machines to run parts that share similar tools or require additional devices to make automated transformation possible. Furthermore, since codes need to be changed, flexible automation is often connected to some form of network that increases value by providing remote monitoring or control. codes are developed offline on a computer. Depending on how the device is connected, a designer could upload, run new codes, or work them into existing production from anywhere in the world. Advantage of Automation in Manufacturing Production industries are increasingly using automation to improve precision, consistency, and greater operational efficiency. To begin, define your goals first. The more specific the goals, the easier it is to position with a solution. Goals such as increasing production, while general, indicate that you must know what affects production. Easy and quick to combine sensors and devices that monitor devices and produce user-friendly data, graphics, etc. will help connect production lines and provide other benefits:
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